Full-Service Beauty
& Personal Care
Manufacturing
Full-Service Beauty & Personal Care Manufacturing
What We Do Best
Explore our integrated services, all under oneroof — from lab bench to retail shelf.
Turnkey Solutions
Everything You Need, All in One Place
Bring your product from concept to shelf with complete confidence. We offer a fully integrated turnkey solution for beauty, skincare, and personal care brands.
- Our in-house team manages:
- Custom formulation & product development
- Packaging design & sourcing
- High-speed filling & precision labeling
- Regulatory compliance & quality testing
Custom Manufacturing
Lab-Driven Innovation Meets Market Demand
R&D is where your product comes to life. At Expack, our in-house chemists and product developers turn bold ideas into manufacturable, compliant, and trend-driven products.
- We specialize in:
- Clean beauty and clinical-grade formulation
- Ingredient sourcing and innovation
- Rapid prototyping and performance testing
- Custom delivery systems and textures
- Eco-friendly materials and sustainability testing
R&D Innovation
Expert Formulation, Clinically Tested, Market-Ready
- We collaborate with top raw material suppliers to create cost-influential, compliant, and high-performance formulas across skincare, haircare, and personal care.
- Our chemists and formulation experts specialize in:
- Trend-driven actives + next-gen delivery systems
- Clinically tested formulations
- Ingredients from clean, vegan, & sustainable sources
- Cost-efficient product development
- Customization and compliance for global retail
Explore Our R&D Library
Foundation
Setting Spray
SPF
Lip gloss/ Oil
Tinted moisturizer
Blush/Bronzer
Cleanser
Lotion
Oils
Serums
Face Mask
Peel/exfoliator
Shampoo/ Conditioner
Dry Shampoo
Leave-in
Hair remover
Oils
Spray & Mist
Hand Sanitizer
Sunscreen
Pain relief cream
Body butter
Toothpaste
Lubricant
Primary & Secondary Packaging
Precision Packaging That Elevates Your Brand
Expack offers complete primary and secondary packaging solutions that combine functionality, speed, and shelf appeal — all executed in-house for faster lead times and tighter quality control.
Pick Your Pack
TUBES
Fill plastic, laminate and aluminum tubes.
BOTTLES/JARS
Filling and labeling jars, bottles & containers.
UNISPOUT
One of our fastest-growing packaging formats. Economical and a solution for refill, travel, and on-the-go products.
AMPULES
Single-use snap top vial made of glass.
UNIWIPES
Customized single-use wet wipes with turnkey solutions available.
SHEET MASKS
Patches and sheet masks with fast turnkey solution available.
UNISTICK
Individual sachets in a dynamic long rectangular shape.
UNIFLAT
Individual sachets in a convectional long rectangular shape.
UNICARD
Individual sachets combined to an information card.
UNISHAPE
Individual sachets in any desired shape.
UNIBLIS
Rigid deluxe and customized blister pack for high-end sampling and retail applications.
UNITUBE
Liquid/gel products for single-use.
UNISTAND
UniTube's big brother, stand up pouch up to 2 oz liquid/gel products.
SECONDARY PACKAGING
Customized solution options for every packaging format. Bags, boxes, cards, kitting and more.
KITS
Turnkey solutions for beauty product kits. Flexible assembly,filing and packaging. Ideal for promocional and gift sets
Smart, Sustainable, and Custom to the Core
- Expack delivers customized secondary packaging solutions that enhance both brand impact and user experience. From case packing and kitting to tailored folding cartons, we align every detail with your product format and retail goals.
- Custom folding cartons, sleeves, and shipping cases
- Kitting for gift sets, promotions, and subscriptions
- Unlimited shapes, sizes, and luxury finished
- Eco-friendly materials: recycled board, paper, and fabric options
- Built for cost-efficiency and fast turnaround
Innovation Center
Trend-Driven Product Kits for Faster Launches
At ExpackUSA, innovation isn’t a buzzword — it’s a process. Our Innovation Center is where future-forward beauty concepts come to life
Each box includes a collection of fully developed product concepts complete with tested formulations, suggested packaging, and trend insights. Whether you’re looking for your next skincare hero or limited-edition launch idea, these boxes deliver ready-to-execute inspiration grounded in science, sustainability, and consumer demand.
Innovation Center
Trend-Driven Product Kits for Faster Launches
At ExpackUSA, innovation isn’t a buzzword — it’s a process. Our Innovation Center is where future-forward beauty concepts come to life
Each box includes a collection of fully developed product concepts complete with tested formulations, suggested packaging, and trend insights. Whether you’re looking for your next skincare hero or limited-edition launch idea, these boxes deliver ready-to-execute inspiration grounded in science, sustainability, and consumer demand.
What’s Inside Each Box?
- Launch-ready formulations developed by our in-house R&D team
- Custom packaging samples (including sachets, tubes, kits, and more)
- Trend reports and performance positioning
- Formulation specs + ingredient highlights
- Clear next steps — just tell us what you want, and we’ll make it